Voltage Drop Calculator

Estimate voltage drop across a copper wire run based on current, length, and gauge.

How this calculator works

Voltage drop occurs because every real wire has resistance, and that resistance eats a small amount of voltage proportional to current and distance. Formula: Vdrop = 2 × K × I × L ÷ CM, where K is copper's resistivity constant (12.9), L is one-way length, and CM is the wire's circular-mil area.

The '2×' accounts for the full circuit — current travels out and back, so both directions of wire contribute resistance.

This matters most on long runs and high-current circuits — a garage sub-panel, a well pump, or an EV charger circuit are common places where an undersized gauge causes a real, measurable drop.

Example

20A over a 100ft one-way run on 12 AWG copper: voltage drop ≈ 7.90V — potentially significant on a 120V circuit.

Frequently asked questions

What's an acceptable voltage drop?

The NEC recommends keeping voltage drop under 3% for branch circuits and 5% total from source to farthest outlet — beyond that, equipment can underperform or overheat.

Does wire temperature rating matter here?

Yes, slightly — resistivity increases with temperature. This calculator uses a standard mid-range value; very hot or cold installations will vary a little from the estimate.

What's the fix if drop is too high?

Use a thicker gauge (lower AWG number) or shorten the run. Doubling wire cross-sectional area roughly halves voltage drop for the same current and length.

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